Advancing Precision Manufacturing with Vertical Single Pass Honing Machine – ABS 406
26 July, 2024
The Vertical Single Pass Honing Machine represents a significant leap forward in precision manufacturing. This machine enhances the surfaces of crucial components like hydraulic valves and manifolds, ensuring they operate more efficiently and reliably.
Understanding the Vertical Single Pass Honing Machine:
The Vertical Single Pass Honing Machine operates uniquely by completing the surface finishing in a single stroke, unlike older machines that required multiple passes. This approach not only saves time but also ensures consistent Bore Size, Geometrical Parameters and Precise Finishes. With user-friendly PLC and HMI interfaces, operators can monitor and adjust the machine in real-time to optimize performance and achieve greater precision.
What Makes Our Machine Unique?
Auto Gauging Measurement: The machine automatically measures the component size. If the component is within the specified limits, it is unloaded. Otherwise, an alarm will be generated, and the components are removed manually and also tool sizes are adjusted this will help us to achieve the size at specified diameter and also to be avoid the tool breakage.
If an air gauge measures the bore size and it meets the acceptance criteria, the machine continues the process. If the size is not accepted, an alarm is generated, and the component is manually removed and placed in the Rejection Bin. Tool sizes are then adjusted accordingly, reducing the need for manual measurement.
Tooling Precision: To get a Precise result in term of surface finish and geometrical dimension we use Abhi Plated Diamond Helix Single pass honing tools.
Concurrent Spindle Honing: In our Single Pass Honing Machine we have 4 Spindles working simultaneously honing with multiple progressive.
Cooling Efficiency: We are using advanced cooling system (chiller unit) to maintain the coolant oil temperature level.
Safety Features: In our honing machine, sensor safety we are ensuring the operators safety for that we have inbuilt sensor safety certain & safety door lock.
Maintenance Alerts: Automatic notification in out machine HMI incase if any of the components need maintenance or improvement
Fixture Customization: We are using customized fixtures to achieve better geometrical dimension and tolerance.
Enhanced Efficiency: Utilizing advanced technology, it completes tasks faster and more effectively, maximizing productivity.
Quick Job Switching: Transitioning between different jobs is swift and seamless, minimizing downtime and maximizing throughput.
Superior Surface Quality: : Our machine consistently delivers high-quality finishes, meeting rigorous standards for performance and reliability.
Precision Engineering: It ensures every component meets exact specifications, adhering precisely to design requirements.
User-Friendly Controls: Intuitive interfaces allow for easy operation and real-time monitoring of machining processes.
Compact and Robust Design: Our machine is built to last and occupies minimal space, combining efficiency with durability.
Flexibility: Well-suited for a variety of components such as hydraulic systems, control valves, and engine components, fulfilling the needs of various industries.
Increased Production Capability: Optional dual tables enable simultaneous processing of multiple parts, enhancing overall efficiency.
Automated Handling: Optional auto loading/unloading features streamline operations, enhancing usability and efficiency.
Online Support: We provide comprehensive online assistance for maintenance and troubleshooting, ensuring minimal downtime.
| Material | Cast Iron | Hardness | - |
| Bore Type | Through Bore | Stock Removal | 40 Microns |
| I/P Diameter (mm) | 15.834/15.844 | Length | 146 (Max) Honing Length |
| Tool 1 | 15.849 mm | Grit | BV |
| Tool 2 | 15.861 mm | Grit | BS |
| Tool 3 | 15.869 mm | Grit | BS |
| Tool 4 | 15.874 mm | Grit | BQ |
| Bore Dimensions | Required | Achieved |
|---|---|---|
| Size | 15.8737 – 15.875 µm | 15.874 µm |
| Roundness | 3 µm | 1.5 µm |
| Straightness | 5 µm | 3 µm |
| Taper | 2 µm | 1.3 µm |
| Surface Finish | 1.25 Ra | 0.8 Ra |
| Machine Type | AB 406 (4-Spindle 6-Station) |
| Coolant | Abhi Honing Oil (AB 150) |
| Production | 60 Nos / Hour |
Next-Generation Solutions:
The Vertical Single Pass Honing Machine is designed for adaptability, capable of handling diverse components across industries with minimal downtime and maximum throughput. Its compact yet robust design optimizes space utilization without compromising durability. For manufacturers seeking reliable, high-quality production solutions, our machine offers a seamless blend of innovation, efficiency, and precision engineering.
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